User manual LIFT-MASTER HT

[. . . ] Forbes Blvd. , Suite 104 Tucson, AZ 85745 ASSEMBLE TRACK AND OPERATOR WARNING KEEP DOOR BALANCED. DOORS, DOOR SPRINGS, CABLES, PULLEYS, BRACKETS AND THEIR HARDWARE MAY BE UNDER EXTREME TENSION AND CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH. CALL A PROFESSIONAL DOOR SERVICEMAN TO MOVE OR ADJUST DOOR SPRINGS OR HARDWARE. CAUTION DO NOT CONNECT ELECTRIC POWER UNTIL INSTRUCTED TO DO SO. Idler Shaft Bracket Header Bracket Idler Shaft Track Trolley Track Spacer FIGURE 1 Check the identification tag mounted on the electrical box to be sure the voltage, phase and h. p. Run chain around front and rear sprockets and attach to trolley assembly with master links. [. . . ] Attach door arm to door bracket using 3/8"-16x1" screw and lock nut. 6 Door Arm Door Bracket Reinforcement Brace Center Stile EMERGENCY DISCONNECT SYSTEM WARNING Header Bracket Trolley Track DOOR ARM IS RELEASED FROM TROLLEY WHEN EMERGENCY DISCONNECT OPENS. TO AVOID BEING STRUCK BY DOOR ARM, DO NOT STAND UNDER THE ROPE OR DOOR ARM WHEN PULLING THE EMERGENCY RELEASE. Clevis Pin Emergency Disconnect Straight Door Arm Assembly 1C3681 Chain Emergency Disconnect TO DISCONNECT DOOR FROM OPENER Door Bracket 12B0407 Door Arm Pull emergency release handle straight down. Emergency disconnect will open. TO RECONNECT DOOR ARM TO TROLLEY Emergency Disconnect Door Curved Door Arm 178B0045 NOT ICE Emergency Release Handle Door Arm Lift free end of door arm to trolley. Emergency disconnect will close. ADJUST LIMITS WARNING TO AVOID SERIOUS PERSONAL INJURY OR DEATH FROM ELECTROCUTION, DISCONNECT ELECTRIC POWER BEFORE MANUALLY MOVING LIMIT NUTS. Close Limit Switch Actuator Open Limit Switch CLS OLS Actuator SLS ADLS Close Limit Nut Travel Nut Retainer Open Limit Nut MAKE SURE THE LIMIT NUTS ARE POSITIONED BETWEEN THE LIMIT SWITCH ACTUATORS BEFORE PROCEEDING WITH ADJUSTMENTS. Adjust open limit nut so that door will stop in open position with the bottom of the door even with top of door opening. Be sure close limit actuator is engaged as door fully seats at the floor. If other problems persist, call our toll-free number for assistance - 1-800-528-6563. Press Travel Nut Retainer Down Toward Frame TO DISENGAGE. 7 OPEN CLOSE ADJUST CLUTCH Adjust clutch so that it is tight enough to open and close the door but will slip when the door meets an obstruction. CAUTION: The adjustable friction clutch is NOT an automatic reversing device. An electric or pneumatic reversing edge can be added to bottom edge of door if desired. Adjusting Nut Spring Clutch Plate Clutch Pad Jam Nut Washer Clutch Pulley CONNECT REVERSING EDGE DEVICE (OPTIONAL) WARNING IF CONTROL STATION CANNOT BE INSTALLED WHERE DOOR IS VISIBLE, OR IF ANY DEVICE OTHER THAN THE CONTROL STATION IS USED TO ACTIVATE THE DOOR, A REVERSING EDGE MUST BE INSTALLED ON THE BOTTOM OF THE DOOR. FAILURE TO INSTALL A REVERSING EDGE UNDER THESE CIRCUMSTANCES MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH TO PERSONS TRAPPED BENEATH THE DOOR. The operator has been pre-wired to accept connection of a reversing edge device (Figure 5, page 4). Connect the normally open contacts to terminals T3 and T5 on the low voltage terminal block. A cut-off switch will de-activate the safety device during the last few inches of the door's downward travel. MAINTENANCE SCHEDULE: Check at the intervals listed in the following chart. ITEM Drive Chain PROCEDURE Check for excessive slack. ADJUSTMENT: The brake assembly is selfBrake Drum adjusting and should not require further Spacer adjustment. KIT NO. 1A3989 1A4045 1A4046 1A4047 DESCRIPTION 115V Solenoid Brake, M - Series 115V Solenoid Brake, H - Series & APT 2211 230V Solenoid Brake, H - Series 460V Solenoid Brake, H - Series 11 3/4" Washer Cotter Pin Brake Drum B Push Brake Lever to Disengage Brake Shoe Assembly 5/16" x 5/8" SEMS Screw 9 Nylon Stud Release 1 Brake Shoe Assembly 12 Brake Drum Spacer 2 5/16" x 5/8" SEMS Screw 8 9 12 1 10 2 5 5 6 7 4 8 11 3 10 3 7 6 5 4 REPAIR PARTS FOR BRAKE ASSEMBLY ITEM 1 2 PART NO. 17D111 204B118 204B118-1 204B118-2 113B49 179A46 142A143 DESCRIPTION & QUANTITY Brake Box (1) Solenoid 115V (1) Solenoid 230V (1) Solenoid 460V (1) Brake Lever, Pivot (1) Brake Release Stud Brake Stud Plate (1) ITEM 6 7 8 9 10 11 12 PART NO. 1B4421 60B31 179B45 184A111 1B3933 1B4044 31D387 31A388 DESCRIPTION & QUANTITY Brake Shoe Assy. (2) Brake Drum (1) Brake Pivot Stud (3) Brake Spacer (4) Conduit Assy. H-Series (1) Cover (1) Dome Plug (1) 3 4 5 9 HJSINGLE PHASE WIRING DIAGRAM SINGLE PHASE WIRING DIAGRAM (For PC Board #14D0379) (For P. C. Wiring Diagram Standard Duty 1Ø (Reference Label 132B2041B) 4/28/91 - 6/1/91 - 6/11/91 - 6/15/91 6/27/91 - 7/1/91 - 7/12/91 - 7/22/91 7/23/91 - 8/11/91 - 8/13/91 - 9/3/91 9/11/91 - 10/9/92 AUXILARY NC DEVICE LIMIT NO SWITCH C OPEN NC LIMIT SWITCH NO Red Yellow Gray Blue Orange Brown C Brown NC SENSING LIMIT NO SWITCH C CLOSE LIMIT NO SWITCH C NC Red Gray Blue Brown Brown Blue Orange White Blue Red A2 14 T3 T2 T1 NO NO NO NO Orange White Orange Red Red Blue Orange Black Red Yellow Red A2 14 T3 T2 T1 NO NO NO NO MOTOR NO NO NO NO NO NO NO NO Brown Blue OPEN CLOSE Black 230V Only Black 13 L3 L2 L1 Org. A1 13 L3 L2 L1 A2 A1 Red Yellow 115V Only Red Yellow Black BRAKE (IF REQUIRED) Red Orange Orange Blue Blue Blue Red Yellow Blue Org. Blue Brown Blue Blue Gray Yellow Red Brown Delay to Open Timer (Optional) Red Red Orange Blue Brown Red Red Red LOAD Red Red LINE TRANSFORMER LINE Red LOAD Interlock (When Used) 14D0379 14 13 12 11 10 9 8 7 6 5 4 3 2 1 P3 Brown Gry. /Wht. [. . . ] SCR #8TF 3/8" Hex/Washer Washer #8 Lock-Split Machine Screw 8-32 x 1/2" Hex Machine Screw 8-32 x 3/4" Sl. Pan Screw 6-32 x 1/2" - Hex Head Screw 4/40 x 1-1/2" Pan Head Washer #8 Terminal Cup Thrust Washer Washer, Spring Curved DIN Rail - 4-3/4" Spacer - Stand Off - Round PCB Stand Off Limit Switch ELECTRICAL BOX PARTS LIST FOR HT & HJ SERIES ITEM PART NO. DESCRIPTION M 36 37 38 39 40 41 42 Motor 160B0083 Relay 115V 160B0084 Relay 230V 1C4198 PCB 1 Phase 1C4197 PCB 3 Phase 160B0073-01 Overload 1-1. 6 A* 160B0073-02 Overload 1. 6-2. 5A* 160B0073-03 Overload 2. 5 - 4A* 204C0122-08 Transformer 115V 204C0122-09 Transformer 230V 204C0122-07 Transformer 460V 180B0159-0 Overload 3. 5A 180B0159-1 Overload 5A 180B0159-2 Overload 7A 180B0159-3 Overload 8A 180B0159-4 Overload 10A 180B0159-5 Overload 15A 180B0159-9 Overload 12A 29A0132 Relay Clip 1B4048 Radio Cntrl Harness REMARKS: *Overload to be set at 115% maximum of motors rated current. 17 1/3 HP, 115V, 1 PHASE 123D0121 1/3 HP, 230V, 1 PHASE 123D0121 1/3 HP, 230V, 3 PHASE 123D0117 1/3 HP, 460V, 3 PHASE 123D0117 1/2 HP, 115V, 1 PHASE 123D0122 1/2 HP, 230V, 1 PHASE 123D0122 1/2 HP, 230V, 3 PHASE 123D0118 1/2 HP, 460V, 3 PHASE 123D0118 3/4 HP, 115V, 1 PHASE 123D0123 3/4 HP, 230V, 1 PHASE 123D0123 3/4 HP, 230V, 3 PHASE 123D0119 3/4 HP, 460V, 3 PHASE 123D0119 1 HP, 115V, 1 PHASE 123D0124 1 HP, 230V, 1 PHASE 123D0124 1 HP, 230V, 3 PHASE 123D0120 1 HP, 460V, 3 PHASE 123D0120 QUANTITY DESCRIPTION MOTOR P/N 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ILLUSTRATED PARTS - OPERATOR MODEL HT ILLUSTRATED PARTS ­ OPERATOR MODEL HT 9 11 8 22 20 14 23 21 9 13 10 7 8 7 15 19 8 16 12 15 18 4 6 5 17 3 2 1 18 REPAIR PARTS FOR MODEL HT ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1B4062 Motor 1C3972 1A3971 81C151 See Chart 1B4001 1C3992 1C3993 1C3692-2 See Chart 144C38 1C3688 1C3689 1C4023 41K4301 20B9 144B37 59D48-2 59D48-3 184B97 41K4300 1A3741 41K4302 41K4306 PART NO. 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